M Meltblown Nonwoven Fabric

Here’s how M Meltblown Nonwoven Fabric is typically produced:

  1. Polymer Melting: Thermoplastic polymers, such as polypropylene, are melted and extruded through fine nozzles.

  2. Fiber Formation: High-velocity hot air is used to blow the molten polymer, forming extremely fine fibers.

  3. Fiber Deposition: The fine fibers are collected on a moving conveyor belt or drum, forming a web.

  4. Bonding: The fibers are bonded together by cooling and solidifying, creating the final nonwoven fabric.

Weight Process Raw Material Average Fiber Diameter
No.1 7gsm Spunbond (bi-co) PP(CORE)/ PE(SHEATH) 10.97um
NO.2 20gsm Spunbond PP 11.15um
NO.3 15gsm Meltblown PP 0.78um
NO.4 25gsm Meltblown PLA 2.46um
NO.5 30gsm Meltblown PET 1.7um
NO.6 60gsm Meltblown TPU 5.25um
No.7 20gsm Meltblown PBT 1.37um
NO.8 20gsm Meltblown NY12 5.65um

key Characteristics

  1. Fine Fiber Diameter: Meltblown fabrics are characterized by their extremely fine fibers, which contribute to a high surface area and excellent filtration properties.

  2. Filtration Efficiency: Due to the small fiber diameter and high surface area, meltblown fabrics are highly effective at filtering particles, including bacteria, viruses, and dust. This makes them ideal for use in medical masks, respirators, and air filters.

  3. Softness and Lightness: Meltblown fabrics are typically soft and lightweight, making them comfortable for use in personal protective equipment (PPE) such as face masks and surgical gowns.

  4. Barrier Properties: The dense web of fine fibers in meltblown fabric provides excellent barrier properties against liquids and particles, enhancing protection in medical and industrial applications.

  5. Absorbency: Meltblown nonwoven fabrics can be engineered to have high absorbency, making them suitable for use in wipes, oil spill cleanup materials, and absorbent pads.

  6. Thermal Insulation: The fine fibers and porous structure of meltblown fabric provide good thermal insulation properties, which can be beneficial in applications like insulation materials and thermal liners.

  7. Electrostatic Charge: Meltblown fabrics can be treated to hold an electrostatic charge, further improving their filtration efficiency by attracting and trapping charged particles.

Application

MEDICAL

Used in surgical masks, N95 respirators, surgical gowns, and other PPE due to its excellent filtration and barrier properties.

INDUSTRY

Employed in air and liquid filtration systems, including HVAC filters, water filters, and industrial filtration applications.

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